Using controlled ploughing, IFK has installed numerous drinking water and wastewater pipes using trenchless installation in the Czech Republic. Tight space conditions and gradient specifications required high precision during Installation and compliance with ÖNORM EN 12889. This was achieved with the controlled ploughing of SLM® 3.0 protective jacket pipes – at a significantly higher Installation speed than with open Installation.

Future-oriented laying method
IFK GmbH has installed SLM® 3.0 protective jacket pipes using controlled ploughing with trenchless installation in a whole series of specialist civil engineering projects – all in the Prague area. The clients demanded compliance with ÖNORM EN 12889 “Trenchless installation and testing of wastewater pipes and drains”. This standard describes the electronic measurement and precise documentation of the position of the installed pipeline. With the controlled ploughing method, all planning data is digitally fed into the plough computer. This allowed the position and depth of the new pipeline to be monitored and documented. The general contractors were VCES a.s. for the “Jizery Part A” project, POHL cz, a.s. for the “Jizery Part C” project and TB BUILDING s.r.o. for “Choustník-Bohemian Chips”. The commercial and logistical processing was handled by Gerex Liberec, s.r.o., egeplast sales partner in the Czech Republic.

Significantly higher laying speed
The SLM® 3.0 protective jacket pipes were supplied in the dimensions OD 110 mm, OD 180 mm and OD 225 mm – up to OD 180 mm as coiled goods, in OD 225 mm as bar material. Before plow laying, the pipes had to be laid out along the route and welded using E-sleeves. The SLM® 3.0 drinking water pipes for the “Choustnik – Bohemian Chips” project, which were delivered as bar material, were connected to each other using the heating element butt welding process. After this work step, the pipe ends were inserted into the insertion device of the plowing equipment. Using coordinates that were read from the planning documents and fed into the plow computer, the pipes could be installed with very high accuracy both in terms of position and height. This ensured that the correct position and a continuous gradient between the planned high points (vents) and low points (outlets) were maintained.
In addition, the current coordinates were documented every second, so that the actual position could ultimately be represented in terms of planning technology. This is an important component of the site survey and plan handover. Thanks to the coordinate-controlled ploughing, two pipe strings could also be laid next to each other at a precisely defined distance in several sections of the “Jizery Part A” project. A good comparison of the space requirements and the speed of Installation was provided by the sections that had to be implemented using conventional open construction. With open Installation, an average of approx. 50 m was achieved per day: the pipe trench was excavated, the pipe was laid in the trench, measured and finally backfilled and the surface restored. With the controlled ploughing method, an average of approx. 1,000 m could be laid and measured per day. The working width for ploughing was a maximum of 4 m – in contrast to at least 10 m for open Installation.

Protective jacket pipes offer security
With regard to the processing and Installation requirements, the SLM® 3.0 protective jacket pipe was the right choice. As it was also supplied as coiled goods with a pipe diameter of OD 180 mm, it could be uncoiled and welded in a very short time. In addition, this minimised the number of connection points. The controlled Installation of the SLM® 3.0 protective jacket pipes was completed to the customer’s complete satisfaction – in compliance with the time and quality specifications.
egeplast
SLM® 3.0
Protective casing pipe system for damage-free installation
Additive protective layer made of PEplus
Core pipe made of PE 100-RC




