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Electricity, Reference reports – 17. December 2020

Cable protection pipes for the energy transition

Pipe systems are crucial for rapid grid expansion

Following the German government’s decision to phase out nuclear and coal-fired power generation by 2038, the rapid expansion of the German transmission grid is essential. For efficient expansion, the choice of the right pipe systems and connection technologies is a decisive component for success.

Currently, the share of renewable energies in Germany stands at 46%. This is to be increased to 65% by 2030. In addition to the conversion of energy generation, the transport of electricity to the consumer also poses a challenge. In the future, it will not always be possible to generate electricity close to the point of consumption. A large proportion of future wind energy will be generated in the North and Baltic Seas. In order to reconcile increasing energy demand with climate targets and to ensure security of supply, strong power grids designed for renewable energies are required. According to the 2019–2030 Electricity Grid Development Plan, the Federal Network Agency intends to build an additional 3,600 kilometers of transmission lines by 2030. Part of the solution is expansion using High-Voltage Direct Current (HVDC) transmission. The expansion plan includes three DC corridors intended to transport electricity from the north to the south: Südlink, Südostlink, A-Nord (Ultranet), and a planned fourth corridor. The corridor for the fourth DC line is planned to run from Heide in Schleswig-Holstein via Wilhelmshaven to Polsum in North Rhine-Westphalia.

The electricity mix in Germany 2019 (net)

Share of energy sources in net electricity generation in Germany.

Expansion plan for HVDC connections

A-Nord, Heide-Polsum, Südlink and Südostlink.

The tight schedule for the expansion of the DC corridors presents transmission system operators and the responsible construction companies with major challenges. The success of grid expansion projects depends on the fast and uncomplicated completion of the underground cable routes. To ensure rapid and safe construction progress for the individual route sections, the use of high-performance pipe systems is required. This allows specific sections to be piped and closed independently of the cable pull-in.

High-performance pipe systems for grid expansion

egeplast offers system solutions consisting of protection pipes and connection technologies that can be individually tailored to the specific conditions of the projects. The egeplast Power Protect protection pipe for high and extra-high voltage cables up to 525 kV withstands the thermal stresses that occur. The service life of the pipes exceeds the operating time of the cables used. This means that – if required – new cable systems can be pulled into the existing pipes. Depending on the installation method and route characteristics, egeplast offers secure and fast connection technologies – plug-in connections for open trenches, welded connections for horizontal directional drilling (HDD) and the plowing method. With these individual system solutions, a number of power lines have already been realized economically and safely.

Usage comparison of egeplast Power Protect pipes

Significantly longer service and depreciation periods for applications at temperatures above 70°C.

The electricity film “Power Protect” shows the solutions egeplast offers for the success of the energy transition. In an expert interview, Erwin Behrends, an engineering service provider in the field of energy distribution and generation, explains how the restructuring of the energy supply can be successfully shaped.

Dipl.-Ing. Erwin Behrends from B+ Ingenieur Gesellschaft mbH puts it in a nutshell: “The use of pipe systems is a decisive factor for the rapid and sustainable expansion of the energy transition. egeplast has recognized the market requirements and translated them into innovative system solutions for all installation methods.”

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More Information

egeplast
Power Protect PE

Protective pipes for high and extra-high voltage cables with a low-friction inner layer and individual marking.

UV-resistant signal color layer

Solid wall or co-extruded, optionally with stripes

Inspection-friendly inner layer: optionally highly slidable or abrasion-resistant

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Your Contact
Alexander Cosse
Key Account Manager Energy Solutions, egeplast international GmbH

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