The transmission system operator TenneT is building a 900 MW grid connection from the EnBW He Dreiht wind farm to the converter station in Garrel/Ost. The 320 kV DC connection strengthens the German supply network. TenneT is building this DC grid connection with egeplast protective pipes for high and extra-high voltage cables up to 525 kV.
Horizontal Drilling Protects Natural Area
To achieve Germany’s expansion targets for renewable energy, connecting offshore wind farms to the supply grid is of great importance. One of these offshore connections is BorWin5 – a 230 km grid connection linking the EnBW He Dreiht wind farm, north of Borkum, to the extra-high voltage grid on land. The grid connection point is the Garrel substation in the Cloppenburg area. The submarine cable is 110 km long. The underground cable portion is 120 km. For the construction, a joint venture (ARGE) consisting of the companies Matthäi, Beermann, and Matthäi Wasserbau was commissioned by TenneT. The pipeline construction work is being carried out by STRABAG on behalf of the joint venture. The offshore connection runs across the island of Norderney. To protect the sensitive Wadden Sea environment and ensure dike safety, TenneT opted for horizontal drilling on the island. The high-temperature resistant Macroduct High-T in 450 x 61.5 mm is being used here. It is a protective pipe for high and extra-high voltage cables up to 525 kV, featuring increased thermal stability to withstand high thermal stresses. The combination of high flexibility and strength of the PE pipe used offers optimal properties for carrying out these horizontal drillings.

High Demands
Exact Timing

Project Description
320 kV DC cable / BorWin5 connection of the EnBW He Dreiht offshore wind farm, grid connection point in Garrel/Ost
Challenges
Installation of a cable protective pipe system for a 320 kV High-Voltage Direct Current (HVDC) transmission
Solution
Use of ege-com® Macroduct High-T PE cable protective pipe system made of PE with increased thermal stability for high and extra-high voltage cables up to 525 kV
Installation
Trenchless construction (HDD)
Pipe System
6,640 m ege-com® Macroduct High-T PE 450 x 61.5 mm
852 m ege-com® Macroduct Mono PE 250 x 34.2 mm
– incl. accessories & electrofusion couplers, loose flanges
Client
TenneT TSO GmbH
Project Participants
Beermann Bohrtechnik GmbH, STRABAG AG, Matthäi Bauunternehmen GmbH & Co. KG, Matthäi Wasserbau GmbH & Co. KG
Source: Sustainability